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Copper Bus Bars Manufacturer and Exporter

Bus Bar Image

C-Fit Copper, a well-known manufacturer and exporter, specializes in making lasting bus bars copper type, for different industrial uses. C-Fit Copper is powered by a quality and precision engineering input, which ensures that the bus bars of the company correspond to the best standards of performance and reliability.

Copper busbars are basic parts of an electrical system, having the function of a good and effective way to deliver power. Copper bars with the highest grade of the material are the source of these bus bars. Besides that, copper possesses exceptional conductivity, corrosion resistance, and thermal heat exchange. Because of this, these bars are good for any environment. Bus bars of Copper Fittings are available in different sizes and layouts so that one can accomplish the objectives of the project. Customers can utilize these bus bars in power distribution panels, switchgear and in electrical equipment freely as they will give them high quality bus bars which exactly fit their specifications.

Types in Copper Busbars:

Flat Copper Busbars

Flat Busbars

Flat copper busbars, which is a rigid, flat, non-flexible conductor that is utilized in both electrical power and grounding systems distribution, are one of the established electrical components. They offer great conduction of current with less power losses, which are therefore utilized in high- current applications, i.e. switchgear, substations, and industrial power installations.

Hallow Busbars

Hallow Busbars

Hollow copper bus bars are tubular conductors of electrical systems that are made use of for the purpose of weight reduction and increasing cooling effectiveness. These materials possess the ability to deliver outstanding electrical conduction and can be therefore, used in applications where current and space decision & heat management are critical factors.

insulated-busbar-main

Insulated Busbars

Busbars are insulated electrical conductors that are placed inside a protective insulation layer, and this role is aimed at redistributing the power in the most efficient way as well as improving safety, and reducing energy losses. They are mainly used in distribution systems of power and serve as a compact, strong and reliable solution in industrial, commercial and residential applications.

Copper BusBars Specification

Bus bars usually use standardized dimensions keeping in mind optimal performance and fitting properly within the electrical system. The specifications which are provided include material composition, whether it is copper or aluminum as well as various grades of purity levels for conductivity. Besides, bus bars as well are specified by dimensions in which the thickness, width, and length are designed for current carrying capacity and space limitations of the application. Surface finish, for corrosion resistance and electrical contact are also required to be specified such as tin plating or bare copper.

Bus Bar Specification
Dimension Details :-Thickness
1 mm (min)
2 mm (min)
3 mm (min)
5 mm (min)
6 mm -50 mm
Width
10 mm - 50 mm
10 mm - 100 mm
10 mm - 150 mm
10 mm - 200 mm
10 mm - 250 mm
Specifications (ETP) :-IS: 191, 613 & 1897, BS EN 13601:2002, ASTM B187
Cross section :-upto 3000 mm²
Standard :-EN 13601: 2002, EN 13602: 2002
Conductivity :-Above 97% IACS min in Half Hard
Above 99.95% in annealed
Purity :-Copper - 99.9%
Specifications (OFC) :-Copper: 99.99%, O
2: < 10 ppm
Copper: 99.90%, O
2: < 100 ppm
Type :-Rectangular, square and any corner radius, Full Round Edge

Features of Copper Bus Bars

Busbars are essential in the electric systems mainly for their high conductivity, versatility in all configurations, efficiency in heat dissipation, durability against harsh environmental conditions, and easy mounting. They supply power efficiently, keeping an even and presentable power supply across any industrial application.

  • Conductivity: Solid copper or aluminum are the main bus bar materials used to reduce to the minimum the energy loss and to allow the efficient transmission of the electrical force.
  •  Versatility: The busbars come in different forms that help bring confidence as to how they can work with varying electrical systems and layouts, thus accommodating a multitude of applications.
  •  Heat Dissipation: Because of their high area to volume ratio, bus bars can readily disperse the heat generated during electrical transmission, thus making the system operation stable and avoiding overheating.
  • Durability: Bus bars are designed to withstand high level of electrical power and environmental conditions through their robust construction and corrosion-resistance features.
  •  Ease of Installation: Simplicity and standardized connectors of the bus bars make their installation and maintenance pretty easy, therefore downtime and labor cost during system assembly and maintenance are decreased.
Material E-copper F30

current load in A		Material E-AL

current load in A
width x thickness mmweight kg/ meterAC up to 60 Hz barDC + AC up to 16 2/3 Hz barweight kg/meterAC up to 60 Hz barDC + AC up to 16 2/3 Hz bar
uncoatedpainteduncoatedpainteduncoatedpainteduncoatedpainted
40x31,070366435367436320285346285346
25x51,115327384327384340255305255305
30x51,340379447380448410295356296356
20x101,780427497428499540331393331393
40x51,780482573484576540376456376457
50x52,230583697588703680455556456558
30x102,670573676579683810445536447538
60x52,670688826696836810533655536658
40x103,5607158507288651,080557677561682
80x53,560885107090210901,080688851694858
50x104,450852102087510501,350667815674824
100x54,45010801300111013401,35084610508581060
60x105,3409851180102012301,620774951787966
80x107,12012401500131015902,160983122010101250
100x108,90014901810160019402,7001190148012401540
120x1010,68017402110189023003,2401390173014601830
160x1014,24022202700247030104,3201780222019002380
200x1017,80026903290304037205,4002160271023502960
12x22101081231081236084978497
15x227012814812814880100118100118
20x2360162189162189110127150127150
15x3400162187162187120126148126148
20x3530204237204237160159188159188
25x3670245287245287200190228191228
30x3800285337286337240222267222268
20x5890274319274320270214254214254

Dimension Chart:

Width * Height (W*H)(W*H) sqmm(W*H) sqmm
25*0560*05100*08
30*0560*08100*10
30*0860*10100*12
35*0570*05110*08
35*0870*08110*10
40*0570*10110*12
40*0870*12120*08
40*1080*05120*10
50*0580*08120*12
50*0880*10
50*1080*12

Advantages And Disadvantages

Advantages

  • Distinctive conductivity allows heat to move freely from the base, reducing the heat loss from the floor.
  • The fact that it has good thermal conductance ensures the proper heat dissipation.
  • In comparison to iron, aluminum has a form of passive resistance to becoming corroded that eliminates the necessity of maintenance.
  • The ductility makes the material easier to be shaped or formed and gives pros to connectivity.
  • Low resistance to electricity will constantly have power reach it’s destination.

Disadvantages

  • The higher start up cost and the other factors.
  • Increase in weight feature a problem of control.
  • May be stolen because of their high value due to their high value.
  • It is governed by the changing situations of the market.
  •  Oxidation potential demands the necessary protection measures.