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Kanchan Sales specializes in manufacturing and exporting high-quality copper lugs and fittings for electrical applications in India and could be the perfect partner for the companies in the UAE. Kanchan Sales is known for its excellent quality of copper lugs and impeccable services that help maintain the quality standards of the global market. Utilizing the advanced and sophisticated manufacturing equipment and the well-trained workforce, the company is guaranteed of high-quality engineering and detail work on every product. Kanchan Sales has a wide variety of copper lugs in their catalog for use in various industries and commercial purposes such as straight barrel lugs, compression lugs, and bi-metallic lugs. This means that their loyalty is not only on the quality of the product but also delivery, affordability and customer care. Copper lugs purchased from Kanchan Sales can be used in electrical installation, machine construction or for industrial purposes in the UAE as they assure efficiency, durability and free from hassle.
Types of Copper Lugs:
Copper Lugs
Copper lugs are preferred for their excellent electrical conductivity and good characteristics such as durability and resistance to corrosion, which makes them suitable for different industrial, commercial, and residential electrical wire connections.
Copper Compression Lugs
Copper compression lugs are connectors specifically designed to connect cables safely and reliably with higher conductivity and very long life, that can be used in any application that needs very effective and rigid electrical interface.
Copper Reducing Lugs
Copper reducing lugs are a type of connectors that has been developed specially for the purpose of connecting wires of different sizes to provide equal mechanical and electrical performance as well as corrosion protection and high conductivity.
Copper lugs Specification:
Kanchan Sales is an India based manufacturer and supplier of copper lugs that are available at competitive price and are in line with strict standards. Our copper lugs are highly conductive, corrosion resistant and more durable than the usual lugs in the market. They come in several sizes and forms, making them ideal for providing dependable electrical connections across multiple usages. Choose our company, Kanchan Sales, for quality copper lugs, which go beyond standard benchmarks.
| Parameter | Description | Specification |
|---|---|---|
| Material | Copper | ASTM B152, Grade C11000 |
| Type | Compression | |
| Size | Various sizes available, typically | #2 AWG to 1000 kcmil |
| Temperature Rating | 75°C (167°F) | |
| Plating | Tin-plated | ASTM B545 |
| Conductor Type | Stranded or Solid | |
| Installation Method | Crimping | |
| Features | Barrel with inspection hole Embossed markings for size identification UL Listed RoHS compliant Suitable for use with copper conductors |
Features of Copper Lugs
Copper lugs offered by Kanchan Sales boast several key features:
- Conductivity: Copper lugs have very excellent conductivity of electrical current to minimize loss or offer high resistance. This feature is especially important to ensure the stability and safety of electrical connections.
- Corrosion Resistance: Copper lugs are resistant to corrosion and this is made possible even in environments that may be unfavourable or in wet conditions. This resistance helps avoid degradations in the long term, thus maintaining the performance and durability of the product.
- Durability: Due to the use of high-quality copper materials, and due to their manufacturing, copper lugs demonstrate high durability and mechanical strength; they can withstand mechanical loads, temperature fluctuations, and vibration.
- Versatility: Copper lugs are very general connectors that work effectively especially when connected to different sizes and types of wires. There are many types, such as straight barrel shim, offset shim, and compression shim to meet the need of installation and usage.
- High Temperature Rating: Copper lugs can often be used in operating temperatures, and therefore are especially suitable for industrial or electric applications.
- Ease of Installation: Copper lugs also come with an easy to install feature whereby they can be crimped or compressed in order to provide a firm connection to the electrical conductors. This saves time and the costs incurred in the wiring process as it is easier to install the system.
Copper Cable Lugs Dimension Table
| Cable Size | Stud Ø | A | B | C | D | E | F | G | H | L | Part # |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1.5mm² | 5 | 1.8 | 3.7 | 7.5 | 8 | 5.2 | 1 | 4 | 5 | 16 | 1.5-5 |
| 1.5mm² | 6 | 1.8 | 3.7 | 7.5 | 10 | 6.5 | 0.8 | 4 | 6 | 16 | 1.5-6 |
| 2.5mm² | 4 | 2.4 | 4 | 8 | 8 | 4.2 | 1 | 4 | 5 | 18 | 2.5-4 |
| 2.5mm² | 5 | 2.4 | 4 | 8 | 10 | 5.2 | 0.8 | 5 | 6 | 20 | 2.5-5 |
| 2.5mm² | 6 | 2.4 | 4 | 8 | 10 | 6.5 | 0.8 | 5 | 6 | 20 | 2.5-6 |
| 2.5mm² | 8 | 2.4 | 4 | 8 | 11 | 8.4 | 0.7 | 6 | 9 | 26 | 2.5-8 |
| 4mm² | 5 | 3.1 | 4.8 | 9 | 10 | 5.2 | 1 | 5 | 6 | 20 | 4-5 |
| 4mm² | 6 | 3.1 | 4.8 | 9 | 10 | 6.5 | 1 | 5 | 6 | 20 | 4-6 |
| 4mm² | 8 | 3.1 | 4.8 | 9 | 12 | 8.4 | 0.8 | 6 | 9 | 26 | 4-8 |
| 6mm² | 5 | 3.8 | 5.5 | 10 | 10 | 5.2 | 1.2 | 5 | 6 | 23 | 6-5 |
| 6mm² | 6 | 3.8 | 5.5 | 10 | 12 | 6.5 | 1 | 6 | 9 | 27 | 6-6 |
| 6mm² | 8 | 3.8 | 5.5 | 10 | 12 | 8.4 | 1 | 6 | 9 | 28 | 6-8 |
| 6mm² | 10 | 3.8 | 5.5 | 10 | 15 | 10.2 | 0.8 | 8 | 11 | 32 | 6-10 |
| 10mm² | 5 | 4.7 | 7.1 | 10 | 12 | 5.2 | 1.8 | 6 | 7 | 27 | 10-5 |
| 10mm² | 6 | 4.7 | 7.1 | 10 | 12 | 6.5 | 1.8 | 6 | 7 | 27 | 10-6 |
| 10mm² | 8 | 4.7 | 7.1 | 10 | 14 | 8.4 | 1.6 | 7 | 8 | 29 | 10-8 |
| 10mm² | 10 | 4.7 | 7.1 | 10 | 15 | 10.5 | 1.5 | 8 | 10 | 32 | 10-10 |
| 10mm² | 12 | 4.7 | 7.1 | 10 | 18 | 13 | 1 | 10 | 12 | 38 | 10-12 |
| 16mm² | 6 | 5.5 | 7.9 | 19 | 11 | 6.5 | 2.4 | 7 | 9 | 39 | 16-6 |
| 16mm² | 8 | 5.5 | 7.9 | 19 | 14 | 8.4 | 1.7 | 7 | 9 | 39 | 16-8 |
| 16mm² | 10 | 5.5 | 7.9 | 19 | 16 | 10.5 | 1.5 | 8 | 10 | 41 | 16-10 |
| 16mm² | 12 | 5.5 | 7.9 | 19 | 18 | 13 | 1.2 | 10 | 13 | 46 | 16-12 |
| 25mm² | 6 | 7.1 | 9.5 | 21 | 13.5 | 6.5 | 2.4 | 7 | 9 | 41 | 25-6 |
| 25mm² | 8 | 7.1 | 9.5 | 21 | 13.5 | 8.4 | 2.4 | 7 | 9 | 41 | 25-8 |
| 25mm² | 10 | 7.1 | 9.5 | 21 | 16 | 10.5 | 1.9 | 9 | 10 | 44 | 25-10 |
| 25mm² | 12 | 7.1 | 9.5 | 21 | 18 | 13 | 1.6 | 10 | 13 | 48 | 25-12 |
| 35mm² | 6 | 8.4 | 11.5 | 21 | 16 | 6.5 | 3 | 9 | 10 | 45 | 35-6 |
| 35mm² | 8 | 8.4 | 11.5 | 21 | 16 | 8.4 | 3 | 9 | 10 | 45 | 35-8 |
| 35mm² | 10 | 8.4 | 11.5 | 21 | 18 | 10.5 | 2.6 | 9 | 10 | 45 | 35-10 |
| 35mm² | 12 | 8.4 | 11.5 | 22 | 20 | 13 | 2.2 | 11 | 13 | 51 | 35-12 |
| 50mm² | 6 | 9.5 | 12.8 | 22 | 18 | 6.5 | 3.3 | 8 | 10 | 46 | 50-6 |
| 50mm² | 8 | 9.5 | 12.8 | 22 | 18 | 8.4 | 3.3 | 8 | 10 | 46 | 50-8 |
| 50mm² | 10 | 9.5 | 12.8 | 22 | 18 | 10.5 | 3.3 | 8 | 10 | 46 | 50-10 |
| 50mm² | 12 | 9.5 | 12.8 | 22 | 21 | 13 | 2.7 | 11 | 13 | 54 | 50-12 |
| 70mm² | 6 | 11.3 | 14.6 | 22 | 21 | 6.5 | 3.5 | 11 | 13 | 54 | 70-6 |
| 70mm² | 8 | 11.3 | 14.6 | 24 | 21 | 8.4 | 3.5 | 11 | 13 | 54 | 70-8 |
| 70mm² | 10 | 11.3 | 14.6 | 24 | 21 | 10.5 | 3.5 | 11 | 13 | 54 | 70-10 |
| 70mm² | 12 | 11.3 | 14.6 | 24 | 21 | 13 | 3.5 | 11 | 13 | 54 | 70-12 |
| 70mm² | 16 | 11.3 | 14.6 | 24 | 26 | 17 | 3 | 14 | 13 | 61 | 70-16 |
| 95mm² | 8 | 13.5 | 17.4 | 27 | 25 | 8.4 | 4 | 12 | 14 | 60 | 95-8 |
| 95mm² | 10 | 13.5 | 17.4 | 27 | 25 | 10.5 | 4 | 12 | 14 | 60 | 95-10 |
| 95mm² | 12 | 13.5 | 17.4 | 27 | 25 | 13 | 4 | 12 | 14 | 60 | 95-12 |
| 95mm² | 16 | 13.5 | 17.4 | 27 | 25 | 17 | 3.5 | 14 | 16 | 64 | 95-16 |
| 120mm² | 8 | 15.6 | 20.6 | 30 | 30 | 8.4 | 5 | 12 | 14 | 64 | 120-8 |
| 120mm² | 10 | 15.6 | 20.6 | 30 | 30 | 10.5 | 5 | 12 | 14 | 64 | 120-10 |
| 120mm² | 12 | 15.6 | 20.6 | 30 | 30 | 13 | 5 | 12 | 14 | 64 | 120-12 |
| 120mm² | 16 | 15.6 | 20.6 | 30 | 30 | 17 | 5 | 16 | 16 | 72 | 120-16 |
| 150mm² | 10 | 16.7 | 22.2 | 30 | 32 | 10.5 | 5.8 | 16 | 16 | 71 | 150-10 |
| 150mm² | 12 | 16.7 | 22.2 | 32 | 32 | 13 | 5.8 | 18 | 18 | 75 | 150-12 |
| 150mm² | 16 | 16.7 | 22.2 | 30 | 32 | 17 | 5.8 | 18 | 18 | 75 | 150-16 |
| 185mm² | 10 | 18.4 | 24.2 | 32 | 36 | 10.5 | 5.8 |
Advantages and Disadvantages of Copper Lugs
Advantages
- High Conductivity: Copper lugs possess desirable electrical conductance, which makes the flow of current smooth and efficient.
- Corrosion Resistance: They are very much resistant to corrosion and thus can effectively work in varying environmental conditions.
- Durability: These copper lugs are chemically stable and mechanically sound and can cope with changes in temperatures.
- Versatility: It also means that they can accommodate different wire sizes and arrangement which make the product versatile.
- Easy Installation: They provide an easy way to connect the cables to metallic housings making wiring easier.
Disadvantages
- Cost: Copper lugs can be more costly than other options which makes initial costs higher.
- Weight: They are heavier than some other materials, which might cause some concerns when handling them.
- Risk of Theft: Copper lugs are vulnerable to theft since they contain copper material which has a rich market value in the market.
- Tightening Issues: During installation, one should avoid overtightening because this could cause deformation or damage to the item.
- Limited Availability in Remote Areas: In some cases it may be scarce in remote locations hence posing difficulty when it comes to acquisition.