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Kanchan Sales is one of the leading companies in UAE that deal in manufacturing and exporting of top notch copper bus bars. Established as a high quality company, we provide an extensive variety of copper bus bars to suit industries such as electrical engineering, automotive industry and construction industries. These bus bar offer superior electrical conductivity, mechanical strength, and corrosion resistance for use in challenging conditions. At Kanchan Sales, the quality of the products used is checked and maintained at this point and the manufacturing technology used to produce bus bars adopted international standard. With the help of a team of experts and employees aiming to meet the customer satisfaction, Kanchan Sales is only a name to reckon with in the business of copper bus bar in the United Arab Emirates.
Types in Copper Busbars:
Flat Busbars in UAE
Flat bus bars are long metal plates that carry electrical current to distribute power throughout circuits. Models with a flat shaped base provide possibilities of small size and thanks to the flat parts of the conductor heat dissipation is efficient.
Hallow Busbars in UAE
Hollow bus bars are round conductors used to distribute electrical power in a given circuit. Due to their tubular structure, they save much on weight and material and yet they are perfect in transmitting power as well as dissipating heat.
Insulated Busbars in UAE
Insulated bus bars are solid conductive bars covered with an insulating material to avoid touching by wrong hands or exposing the bus bar to short-circuit risks. It also integrates high efficiency and improved protections in the distribution of powers.
Copper BusBars Specification
Bus bars usually use standardized dimensions keeping in mind optimal performance and fitting properly within the electrical system. The specifications which are provided include material composition, whether it is copper or aluminum as well as various grades of purity levels for conductivity. Besides, bus bars as well are specified by dimensions in which the thickness, width, and length are designed for current carrying capacity and space limitations of the application. Surface finish, for corrosion resistance and electrical contact are also required to be specified such as tin plating or bare copper.
Bus Bar Specification | ||
---|---|---|
Dimension Details :- | Thickness 1 mm (min) 2 mm (min) 3 mm (min) 5 mm (min) 6 mm -50 mm | Width 10 mm - 50 mm 10 mm - 100 mm 10 mm - 150 mm 10 mm - 200 mm 10 mm - 250 mm |
Specifications (ETP) :- | IS: 191, 613 & 1897, BS EN 13601:2002, ASTM B187 | |
Cross section :- | upto 3000 mm² | |
Standard :- | EN 13601: 2002, EN 13602: 2002 | |
Conductivity :- | Above 97% IACS min in Half Hard Above 99.95% in annealed | |
Purity :- | Copper - 99.9% | |
Specifications (OFC) :- | Copper: 99.99%, O 2: < 10 ppm Copper: 99.90%, O 2: < 100 ppm | |
Type :- | Rectangular, square and any corner radius, Full Round Edge |
Features of Copper Bus Bars
- High Conductivity: This makes copper more effective in transmitting power without much energy loss due to its electrical conductivity.
- Excellent Thermal Conductivity: Heating regulation, excluding overheating and providing stability for all system parts.
- Durability: Copper bus bars are mechanically strong and wear resistant due to their inherent design and material properties.
- Corrosion Resistance: Copper, being naturally resistant to corrosion, retains its electrical properties when exposed to various conditions.
- High Current Capacity: It possesses higher current-carrying capacity that makes it suitable for use in applications that require high current levels.
- Flexibility: Copper bus bars are flexible and can be bent to the desired shape and size depending on the applications and installations needed.
Material E-copper F30 current load in A | Material E-AL current load in A | |||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|
width x thickness mm | weight kg/ meter | AC up to 60 Hz bar | DC + AC up to 16 2/3 Hz bar | weight kg/meter | AC up to 60 Hz bar | DC + AC up to 16 2/3 Hz bar | ||||||
uncoated | painted | uncoated | painted | uncoated | painted | uncoated | painted | |||||
40 | x | 3 | 1,070 | 366 | 435 | 367 | 436 | 320 | 285 | 346 | 285 | 346 |
25 | x | 5 | 1,115 | 327 | 384 | 327 | 384 | 340 | 255 | 305 | 255 | 305 |
30 | x | 5 | 1,340 | 379 | 447 | 380 | 448 | 410 | 295 | 356 | 296 | 356 |
20 | x | 10 | 1,780 | 427 | 497 | 428 | 499 | 540 | 331 | 393 | 331 | 393 |
40 | x | 5 | 1,780 | 482 | 573 | 484 | 576 | 540 | 376 | 456 | 376 | 457 |
50 | x | 5 | 2,230 | 583 | 697 | 588 | 703 | 680 | 455 | 556 | 456 | 558 |
30 | x | 10 | 2,670 | 573 | 676 | 579 | 683 | 810 | 445 | 536 | 447 | 538 |
60 | x | 5 | 2,670 | 688 | 826 | 696 | 836 | 810 | 533 | 655 | 536 | 658 |
40 | x | 10 | 3,560 | 715 | 850 | 728 | 865 | 1,080 | 557 | 677 | 561 | 682 |
80 | x | 5 | 3,560 | 885 | 1070 | 902 | 1090 | 1,080 | 688 | 851 | 694 | 858 |
50 | x | 10 | 4,450 | 852 | 1020 | 875 | 1050 | 1,350 | 667 | 815 | 674 | 824 |
100 | x | 5 | 4,450 | 1080 | 1300 | 1110 | 1340 | 1,350 | 846 | 1050 | 858 | 1060 |
60 | x | 10 | 5,340 | 985 | 1180 | 1020 | 1230 | 1,620 | 774 | 951 | 787 | 966 |
80 | x | 10 | 7,120 | 1240 | 1500 | 1310 | 1590 | 2,160 | 983 | 1220 | 1010 | 1250 |
100 | x | 10 | 8,900 | 1490 | 1810 | 1600 | 1940 | 2,700 | 1190 | 1480 | 1240 | 1540 |
120 | x | 10 | 10,680 | 1740 | 2110 | 1890 | 2300 | 3,240 | 1390 | 1730 | 1460 | 1830 |
160 | x | 10 | 14,240 | 2220 | 2700 | 2470 | 3010 | 4,320 | 1780 | 2220 | 1900 | 2380 |
200 | x | 10 | 17,800 | 2690 | 3290 | 3040 | 3720 | 5,400 | 2160 | 2710 | 2350 | 2960 |
12 | x | 2 | 210 | 108 | 123 | 108 | 123 | 60 | 84 | 97 | 84 | 97 |
15 | x | 2 | 270 | 128 | 148 | 128 | 148 | 80 | 100 | 118 | 100 | 118 |
20 | x | 2 | 360 | 162 | 189 | 162 | 189 | 110 | 127 | 150 | 127 | 150 |
15 | x | 3 | 400 | 162 | 187 | 162 | 187 | 120 | 126 | 148 | 126 | 148 |
20 | x | 3 | 530 | 204 | 237 | 204 | 237 | 160 | 159 | 188 | 159 | 188 |
25 | x | 3 | 670 | 245 | 287 | 245 | 287 | 200 | 190 | 228 | 191 | 228 |
30 | x | 3 | 800 | 285 | 337 | 286 | 337 | 240 | 222 | 267 | 222 | 268 |
20 | x | 5 | 890 | 274 | 319 | 274 | 320 | 270 | 214 | 254 | 214 | 254 |
Dimension Chart:
Width * Height (W*H) | (W*H) sqmm | (W*H) sqmm |
---|---|---|
25*05 | 60*05 | 100*08 |
30*05 | 60*08 | 100*10 |
30*08 | 60*10 | 100*12 |
35*05 | 70*05 | 110*08 |
35*08 | 70*08 | 110*10 |
40*05 | 70*10 | 110*12 |
40*08 | 70*12 | 120*08 |
40*10 | 80*05 | 120*10 |
50*05 | 80*08 | 120*12 |
50*08 | 80*10 | |
50*10 | 80*12 |
Advantages And Disadvantages
Advantages
- High Conductivity: Copper bus bars are ideal for use as conductors of electricity due to their high conductivity level.
- Excellent Thermal Conductivity: As for heat dissipation measures, the following points are crucial for maintaining stability:
- Durability: It is highly durable and offers strong resistance to mechanical wear which helps in its durability.
- Corrosion Resistance: Copper has the inherent ability to sustain its conductivity and resist corrosion within any given system.
- High Current Capacity: High current carrying capacity and therefore suitable for applications that require high amounts of current.
Disadvantages
- Cost: Copper is a costly material as compared to other materials that are used in electrical engineering such as aluminum.
- Weight: Copper bus bars are heavier and need stronger support structures as compared to aluminum bus bars.
- Oxidation: It can also be oxidized at the surface and therefore may need to be cleaned for its best performance.
- Theft Risk: High value also makes copper bus bars to become prone to theft more often than other products.
- Flexibility: They are slightly less versatile when compared to other materials which makes them slightly challenging to use when space is limited.